Zero-Point Systems

Catalog Section

Improve Changeovers With a Zero-Point Clamping System

A zero-point clamping system gives manufacturers a faster, more repeatable way to locate and secure fixtures on machining centers, pallets and automation cells. Instead of having to indicate and reset each fixture from scratch, zero-point components allow fixture plates to lock into a known position with repeatable accuracy, delivering the efficiency and innovation that high-mix manufacturing demands.

For high-mix shops, that change can directly impact spindle time. Vektek zero-point systems support zero-point clamping strategies that help reduce setup time, improve fixture repeatability and simplify transitions between parts, jobs and production runs.

Pneumatic Modules, Single Acting

4 Module Fixture Plate

Key Benefits of Zero-Point Workholding

Zero-point systems are valuable because they turn fixture changeover into a controlled process. Operators can remove one fixture and install the next with less manual alignment, fewer setup steps and more confidence in repeatable positioning.

Key benefits include:

• Faster changeovers between jobs and part families
• Improved repeatability and precision for CNC machining and milling
• Reduced setup time in high-mix production
• Safer, more consistent fixture handling during changeovers
• More organized fixture libraries and pallet strategies
• Better integration with automation and modular workholding systems

For many facilities, the ROI comes from recovering time spent indicating fixtures, adjusting setups and waiting for machines to return to production.

How to Choose the Right Zero-Point System

Start with your changeover problem. If your team regularly swaps fixtures, builds repeat jobs or manages short-run production, quick-change fixtures can create a more predictable process. From there, evaluate fixture size, workpiece weight, machine envelope and actuation needs.

Zero-point modules are the locking foundation of the system, while base plates, fixture plates, pull studs and accessories help complete the setup. Hydraulic modules may fit facilities already using hydraulic workholding products, while pneumatic modules may be appropriate for shops standardizing around Vektek pneumatic products.

Use the product cards below to compare module styles, base plate options, fixture plates and accessories for your pallet clamping system.

Applications for Modular Workholding

Modular workholding is commonly used in CNC machining, milling, production cells, fixture libraries, inspection setups and automation environments alongside other fixture clamping devices. A modular fixturing system gives teams a repeatable platform for building, storing and reusing fixtures across similar part families.

For manufacturers using quick-change tooling, zero-point systems standardize how fixtures move between machines, pallets and setup stations. Vektek supports this approach with modules, base plates, fixture plates, accessories and engineering guidance backed by dependable performance in demanding production environments.

Zero-Point System FAQs

Use these answers to evaluate zero-point costs, setup needs and changeover benefits before comparing the product cards below.

How much do zero-point systems cost?

Cost depends on module style, base plate size, fixture plate needs, actuation method and machine or fixture count.

What’s the ROI timeline?

ROI depends on current setup time, changeover frequency, machine rates and repeat-job volume.

Can I retrofit existing fixtures to zero-point?

In many cases, yes. Retrofitting depends on fixture size, material, mounting surface, pull-stud placement and machine clearance.

Hydraulic or pneumatic modules — which should I choose?

Choose hydraulic for higher holding force, integration with hydraulic systems, or existing hydraulic infrastructure. Choose pneumatic when air is available and the required holding force matches the process.

How many base plates do I need?

The answer depends on machine count, fixture library size, part families and changeover frequency.

What if I need a fixture larger than the base plate grid?

Larger fixtures may require multiple modules, added support or a custom fixture plate strategy.

How do I build fixtures for zero-point systems?

Start with the workpiece, machine envelope and repeatability requirements, then choose the module layout, base plate, fixture plate, pull studs and accessories.

Can zero-point systems handle heavy workpieces?

Yes, when the system is specified correctly. Workpiece weight, cutting forces, module capacity and fixture plate design all matter.

Need Selection Help? Contact Our Engineers

Ready to reduce changeover time and standardize fixture positioning? Calculate your changeover time savings, compare zero-point system options or contact our engineers to design your zero-point strategy.